Making A Better Lathe Banjo Pt. 4

This past weekend I was able to finish of the gear bushings. The bushings are an interesting part to make, because they require what most would consider tight tolerances for a home machine shop. As you can see in the print below, the bushing bore, and outside diameter had tolerances of only a few tenths. Thankfully extreme concentricity wasn’t required so a simple jig/mandrel could be used to hold the parts.

Overall it went pretty well, because while it was repetitive all the steps where pretty simple. I did however scrap the very first part because I was overzealous. I was trying to turn down the outside diameter to close to the final dimension, and ended up undersized and out of tolerance. After my initial mistake, I made sure to leave a little extra material on the remaining parts, so I could bring them within tolerance with wet dry paper.


Posted in: Machining, Videos
Part of the Project

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