Machining Aluminum Extrusion
This started off as something that should have taken a few hours at most, and ballooned into a 2 week project, thanks to some unforeseen issues.
I do a decent amount of work on my metal lathe, and I've been known to set my pants on fire while welding.
This started off as something that should have taken a few hours at most, and ballooned into a 2 week project, thanks to some unforeseen issues.
In this video I show the maching of a simple aluminum adapter. The adapter will allow me to mount A Tentacle Sync E timecode generator to any cameras hot shoe. The Tentacle Sync E comes with Velcro hooks built into it’s body. It’s designed to be mounted to the cameras and camera gear with sticky back Velcro loop material. Since I Don’t won’t to apply the sticky back velcro directly to my cameras, nor do I think it would work well on my small mirrorless bodies, I designd this custom adapter.
A quick little project to replace a jig I’ve been using for years.
I’ve been experimenting with rust bluing for a little while, but haven’t been able to achieve the results that I know are possible. After a decent amount of research I came to the conclusion that I was not removing the loose rust that forms during the bluing process properly, and that is why I was getting inferior results. To remedy the issue I purchased a carding wheel specifically designed for the task.
Upon receiving wheel, I determined i didn’t like the method most people used to mounted the wheel, so I sat down and designed an arbor that would allow me to mount the arbor safely and accurately on my wood lathe. The following video shows the process of making the arbor.
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A mill stop is one of those simple things that really comes in handy when you need to make multiple of the same part. I’ve used everything form the little tiny ones that clamp to the vise jaws, to Kant Twist clamps. While almost anything will work, sometimes you have a work piece that is difficult to work with do to its size, or shape. When such a situation presents itself, you need a stop that gives you multiple degrees of freedom with regards to positioning the stop relative to the work piece.
Another scenario that you can run into is the stop getting in the way of the operation you need to perform on the work piece. In this case you need to be able to remove the stop to perform the operation, but you also need to quickly and accurately remount the stop for the next work piece.
The stop in the video below, is my attempt to handle all of these scenarios with one simple design.