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	<title>Dan&#039;s Hobbies &#187; waterstone</title>
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		<title>Waterstone flattening</title>
		<link>http://www.dans-hobbies.com/2009/12/03/waterstone-flattening/</link>
		<comments>http://www.dans-hobbies.com/2009/12/03/waterstone-flattening/#comments</comments>
		<pubDate>Fri, 04 Dec 2009 03:42:45 +0000</pubDate>
		<dc:creator>Dan</dc:creator>
				<category><![CDATA[Woodworking]]></category>
		<category><![CDATA[bench plane]]></category>
		<category><![CDATA[block plane]]></category>
		<category><![CDATA[chisel]]></category>
		<category><![CDATA[hand tools]]></category>
		<category><![CDATA[waterstone]]></category>

		<guid isPermaLink="false">http://www.dans-hobbies.com/?p=749</guid>
		<description><![CDATA[I finally broke down and purchased some waterstones so that I could take my sharpening skills to the next level. In my opinion the only real drawback to waterstones is that they don&#8217;t stay flat. Thus as soon as I placed my order, I spent a little time searching the net looking for the best [...]]]></description>
			<content:encoded><![CDATA[<p>I finally broke down and purchased some waterstones so that I could take my sharpening skills to the next level. In my opinion the only real drawback to waterstones is that they don&#8217;t stay flat. Thus as soon as I placed my order, I spent a little time searching the net looking for the best flattening method. Lots of methods exist, but the two most common are: a coarse diamond honing stone, or sandpaper on a surface plate.</p>
<p>While diamond hones will do a great job of quickly removing material they are notoriously unflat, and thus in my opinion not acceptable. I have a surface plate, and while it is flat, I don&#8217;t like the idea of constantly having sandpaper glued to it. Additionally a 70 pound surface plate isn&#8217;t very portable. What I finally decided on (shown below) was a hybrid approach.</p>
<p><a href="http://www.dans-hobbies.com/wp-content/uploads/2009/12/flatteningStone.jpg"><img class="aligncenter size-large wp-image-755" title="flatteningStone" src="http://www.dans-hobbies.com/wp-content/uploads/2009/12/flatteningStone-360x270.jpg" alt="flatteningStone" width="360" height="270" /></a><span id="more-749"></span></p>
<p>I took a 1/2&#8243; thick chunk of aluminum plate, and cut it to size (slightly larger than my stones). I then lapped if flat on both sides, using sandpaper taped to my surface plate. Yes I said taped, when you lap a surface this size, you don&#8217;t really need to worry about the paper lifting up and rounding over the edges like you do when honing a plane blade or chisel. It&#8217;s actually beneficial if the edges are a little rounded over (1/64&#8243; or so), as this will prevent you from slicing open your fingers or hands on the sharp edges. Finally I used spray adhesive to adhere 220 grit sandpaper to each side. PSA sandpaper would be better, but no one in town carries it.</p>
<p>What I have now is a dead flat surface that I can use to flatten my waterstones. When the sandpaper looses it&#8217;s grit, I can pull it off and apply a new piece. Additionally, I could use this as an extra course honing stone, if I need to re-establish a bevel, or take a nick out of a plane blade.</p>
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